Flat Sheet Membrane
Our box-type flat sheet membrane module is designed with a unique box combination. It has a simple structure, high filling density, and a large filtration area. It exhibits high reliability when it comes to pressure changes and on-site operation. The treatment capacity can be adjusted within a specified range by increasing or decreasing the number of membrane sheets and baffles. Moreover, the flat sheet membrane module has open flow channels, enabling easy removal of clogged membrane sheets and baffles for cleaning. This makes membrane replacement and maintenance hassle-free.
Flat Sheet Membrane Definition
A Flat Sheet Membrane is a type of membrane technology characterized by its planar design, often in a rectangular shape. These membranes are about 100 μm thick and are a key component in various filtration processes, including microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO). They are specifically designed for use in immersion setups, typically within membrane tanks in water and wastewater treatment applications.
The working principle of flat sheet membranes, especially in systems like Membrane Bioreactors (MBRs), involves the membranes being aerated to maintain a consistent flow of sludge and facilitate the separation of solids from liquids. This technology is favored due to its high efficiency, compact size, simple operation, and ease of maintenance.
MBR Flat Sheet Membrane Manufacturer
We are one of China’s best flat sheet membrane manufacturers & suppliers. Water Treatment Supplier offers flat membrane elements with many options, featuring solid chemical stability and non-adhesive surface characteristics. These membranes have low filtration resistance, allowing for gravity filtration. They can withstand cleaning with strong acids, strong alkalis, and substantial oxidants, demonstrating excellent anti-pollution capabilities.
Types of Flat Sheet Membranes
There are various types of flat sheet membranes available in the market. The PVDF flat sheet membrane is one of them, known for its robustness and reliability. Another type is the ceramic flat sheet membrane, which is highly durable and resistant to harsh conditions. The array flat sheet membrane is also popular due to its high performance and efficiency. Lastly, the flat sheet membrane module offers a comprehensive solution for diverse applications, combining the advantages of other types into one versatile unit.
Flat Sheet Ultrafiltration Membrane For Sale
Technical Specifications and Comparisons of Our Flat Sheet Membranes
Material Composition
Our flat sheet membranes are crafted using high-grade PVDF and ceramic materials selected for their exceptional durability and chemical resistance. This ensures long-term performance in various demanding environments.
Pore Size
We offer a range of pore sizes, from ultra-fine to more porous options, catering to diverse filtration needs across industries. This flexibility allows for tailored solutions, from precise to robust microfiltration applications.
Dimensions
Our membranes come in various dimensions, adaptable to different system sizes and configurations. Our products fit seamlessly for compact domestic units or large-scale industrial setups, providing optimal filtration solutions.
Performance Parameters
Key performance features of our membranes include:
- High filtration efficiency, ensuring thorough removal of contaminants.
- Superior pressure resistance, suitable for demanding operational conditions.
- Extended lifespan, reducing the need for frequent replacements and maintenance.
Comparative Analysis
When compared to other brands, our flat sheet membranes stand out due to:
- Enhanced filtration efficiency, enabling cleaner outputs.
- Greater durability, ensuring resistance against wear and tear over time.
- Cost-effectiveness, offering superior performance without hefty price tags.
Real-world Applications
These specifications translate into real-world benefits, such as:
- Improved water quality in wastewater treatment plants.
- Enhanced safety and purity in food and beverage processing.
- Reliable filtration solutions in pharmaceutical manufacturing.
By choosing our flat sheet membranes, you invest in quality, efficiency, and reliability. Explore our range to find the perfect fit for your filtration needs.
Our Flat Sheet Membrane Advantages
1. Multi-layer Stacking Saves Space
Water Treatment Supplier box-style flat membrane modules are arranged in multiple layers, effectively increasing the number of membrane sheets filled per unit volume. This allows for optimal space utilization, taking up less space overall.
2. Customization Support, Flexible Assembly
With modular assembly, free combination, and unlimited installation options, Water Treatment Supplier offers a more flexible application of its products. This allows for customized products to meet specific requirements.
3. Patented Design, More Resistant to Pollution
The open box structure at the top and bottom of our membrane modules creates a gap of more than 8mm between the membrane sheets. This design ensures smoother air and water channels, effectively preventing blockages and sludge deposition caused by hair, paper dust, or other contaminants in the wastewater.
Moreover, each membrane element can be disassembled and assembled independently, allowing for repeated flushing to maintain optimal performance.
4. Saving Operation Costs and Reducing Power Consumption
The multi-layer stacked structure of the MBR membrane system significantly reduces its projected area, resulting in a substantial decrease in operating aeration requirements and overall system cost. Compared to traditional curtain-type MBR membranes, the average aeration of this system is reduced to less than 60%. Additionally, blower aeration accounts for over 90% of the total energy consumption.
Flat Sheet Membrane Applications
Wastewater Treatment
Our membranes are crucial in treating municipal and industrial wastewater. They effectively remove contaminants, ensuring safe water discharge or reuse. Their robust design withstands varied wastewater compositions, making them highly reliable.
Food and Beverage Processing
In food and beverage production, our membranes are essential for separating solids from liquids, purifying ingredients, and ensuring product quality. They aid in producing clearer juices, purer milk products, and finer wines while maintaining high hygiene standards.
Pharmaceuticals
In the pharmaceutical industry, our membranes ensure the purity and safety of products. They filter active pharmaceutical ingredients and other critical components, guaranteeing compliance with stringent health regulations.
Environmental Remediation
Our membranes are instrumental in environmental cleanup projects, like oil spill recovery and hazardous waste site rehabilitation. They effectively filter contaminants from soil and water, contributing to ecological restoration efforts.
Chemical Processing
In chemical manufacturing, our membranes separate solvents and purify chemicals, enhancing product quality and operational safety. They withstand harsh chemical environments, ensuring consistent performance.
Biotechnology
Our membranes support biotechnological advancements, such as protein purification and cell separation. They provide precise and efficient filtration, which is crucial for research and development in this field.
Businesses can achieve efficiency, compliance, and sustainability in their operations by employing our flat sheet membranes across these sectors.
Frequent Ask Questions
A flat sheet membrane is a filtration system often used in lab testing. It is chosen for its ease of installation and use in a test unit, aiding in determining the most suitable cut-off for each unique application. Particularly, microfiltration membranes of this kind feature a molecular weight cut-off range of 0.08 to 0.2µ.
Flat sheet membranes function as an effective filter, using a ceramic plate as the core component of the active filter layer. As fluids flow through the system, suspended solids get blocked by this active layer, accumulating over time to form a protective ‘cake layer’. The ceramic layer design channels water throughout the membrane, repelling suspended solids, and allowing clean water to pass through to a module housing. This water is further channeled towards filtration towers in a tank holding the raw water requiring filtration. The system can also reverse the water flow for ‘backwash,’ a cleaning process that uses filtered water and air-scouring techniques to dislodge the cake layer and maintain optimal membrane conditions. Flat sheet membranes smartly filter unwanted solids from fluids, delivering clean, pure water.
The price of a flat sheet membrane depends on a few factors: the type of material it’s made of, its size, and how many you’re buying. If you’re choosing between PTFE and PVDF membranes, you’ll generally find that the PTFE ones are a bit more expensive because of their material. Also, larger membranes cost more as they need more resources to produce. But don’t worry; if you plan to buy a lot, you can usually get a better deal per unit. This is because making lots of units at once can be more efficient in production.
Free Quote
If you are interested in our products, don’t hesitate to contact us! You can contact us in any way that is convenient for you. We are available 24/7 via fax or email. You can also use the quick contact form below or visit our office. We would be happy to answer your questions.
English 
German 
Spanish 
French 
Italian 
Russian 
Turkish 
Dutch 
Polish