Flat Sheet Membrane Module
The Flat Sheet Membrane Module is an innovative, high-performing water treatment solution for industries. Utilizing advanced filtration technology, it effectively removes contaminants, providing safe, purified water. As an eco-friendly method that promotes sustained water usage, it is the choice for those keen on environmental preservation. Discover more about our dependable water treatment solution. Together, let’s ensure a healthier, brighter world through pure water.
Flat Sheet Membrane Module Manufacturer
Our flat sheet membrane module consists of a membrane box and an aeration box. The membrane box contains membrane elements, silicone tubes, water collection pipes, slot plates, and other components. The aeration box contains aeration tubes and gas collection boxes.
The aeration system transports air from the blower into the air-water mixing space through the aeration pipe. This ensures the air is evenly mixed before reaching the membrane sheet, providing uniform gas flushing force to each flat membrane. Slotted plates are installed on both sides of the membrane bracket to maintain consistent spacing between each flat membrane. This setup allows for the easy removal of the membrane element as a single piece. Furthermore, silicone rubber hoses connect the membrane element outlet with the water collection nozzle of the water collection pipe. This arrangement forms an effluent system.
Flat Sheet Membrane Module Technical Parameters
| Membrane material | PVDF/Ceramic | Membrane type | Flat sheet membrane module |
| Structure material | SS304 | Average pore size | 0.1μm |
| Effluent SS | ≤5 | Effluent turbidity | <1NTU |
| Design flux | 10~60L/㎡.H | Working temperature | 1~40°C |
| Max pH range | 2~12 | Maximum TMP | 10~50 kPa |
| Aeration intensity | 80~120Nm³/m².h | MLSS | 4000~18000mg/L |
| Product water flux | 400~60000L/㎡.H | Filtration mode | Submerged suction filtration (Out to In) |
Flat Sheet Membrane Module Specification Selection
We offer a range of standard membrane modules with capacities ranging from 2 tons/day to 1000 tons/day. These options provide flexibility to suit different requirements. Additionally, we also provide customization services to tailor the membrane modules according to specific customer requests. Please feel free to reach out if you have any further inquiries or require additional information.
| PVDF Flat Sheet Membrane Module | |||
| Model number | Treated water volume | Membrane sheet | Size (mm) |
| MBR-PF-M030 | 30~45 m³/day | 100pcs | 1700 x 700 x 1600mm |
| MBR-PF-M040 | 40~60 m³/day | 100pcs | 1700 x 700 x 1800mm |
| MBR-PF-M060 | 60~90 m³/day | 100pcs | 1700 x 700 x 2400mm |
| Ceramic Flat Sheet Membrane Module | |||
| Model number | Treated water volume | Membrane sheet | Size (mm) |
| MBR-CF-M002 | 2~3 m³/day | 10pcs | 300 x 300 x 820mm |
| MBR-CF-M015 | 15~35 m³/day | 50pcs | 1010 x 320 x 1800mm |
| MBR-CF-M030 | 30~70 m³/day | 100pcs | 1720 x 320 x 1800mm |
| MBR-CF-M060 | 60~140 m³/day | 200pcs | 1720 x 720 x 1800mm |
| MBR-CF-M120 | 120~280 m³/day | 400pcs | 1720 x 720 x 3250mm |
| Array Flat Sheet Membrane Module | |||
| Model number | Treated water volume | Membrane sheet | Size (mm) |
| MBR-AF-M050 | 50 m³/day | 11pcs | 1720 x 760 x 1480mm |
| MBR-AF-M100 | 100 m³/day | 18pcs | 2000 x 700 x 2260mm |
| MBR-AF-M200 | 200 m³/day | 36pcs | 2000 x 1150 x 2260mm |
| MBR-AF-M300 | 300 m³/day | 54pcs | 1750 x 1800 x 2260mm |
| MBR-AF-M500 | 500 m³/day | 90pcs | 1835 x 1800 x 3100mm |
| MBR-AF-M750 | 750 m³/day | 96pcs | 1750 x 1800 x 3100mm |
| MBR-AF-M1000 | 1000 m³/day | 132pcs | 2580 x 1800 x 3100mm |
Why Choose Our Flat Sheet Membrane Module
Choosing our flat sheet membrane module for liquid separation applications offers several advantages:
Operational Simplicity
Flat sheet membranes are favored for their operational simplicity, especially in smaller installations. They are designed to be immersed in the membrane tank and scoured with air to maintain sludge flow through the membrane channels, simplifying the overall process.
Anti-Fouling Performance
Our flat sheet membrane has better anti-fouling performance compared to hollow fiber membranes. The ability to adjust aeration intensity at the bottom of the module helps remove attachments on the membrane surface effectively.
Maintenance and Durability
Flat sheet membranes are more robust and less susceptible to mechanical damage, making them easier to maintain. They can be removed as single cleaning pieces, impossible with hollow fiber membranes.
Cost-Effectiveness
The cleaning cycle of our flat sheet membrane bioreactor is longer, potentially extending beyond three months, which reduces operational costs. Additionally, individual sheets can be replaced if necessary, lowering replacement costs.
High-Quality Effluent
Our flat sheet membranes can produce high-quality effluent that exceeds national discharge standards, ensuring compliance with environmental regulations.
Versatility
Our membranes are available in various configurations, including dry and wet formats, to suit different operational needs. Dry membranes are ideal for experimental purposes where the surface might be modified, while wet membranes are recommended for immediate use.
Customization and Fast Turnaround
We offer custom die-cut patterns and sizes, with exceptionally fast lead times for small orders, ensuring you can quickly obtain membranes tailored to your specific requirements.
Material Quality
Our nanofiltration membranes are thin-film composite polyamide, and our ultrafiltration and microfiltration membranes are cast onto a polyester or polypropylene backing support, providing high strength and durability.
Energy Efficiency
Flat sheet membranes consume less energy than other configurations, lowering operational costs.
Sludge Management
The design of our flat sheet membrane modules results in lower sludge production, which can significantly reduce sludge disposal costs. In summary, our flat sheet membrane modules offer a combination of simplicity, robustness, cost-effectiveness, and high-quality effluent production, making them suitable for various liquid separation applications.
Comparative Analysis of Flat Sheet Membrane Modules
Efficiency
Flat sheet membrane modules improve filtration efficiency compared to alternatives like hollow fiber or spiral wound modules. They offer superior effluent quality, making them ideal for stringent water purification standards. Their design allows effective contaminant removal, ensuring consistent performance even in demanding applications.
Cost
While the initial investment in flat sheet membrane modules might be higher than other types, they offer significant savings in operational and maintenance costs. This is due to their longer lifespan and reduced need for frequent cleaning or replacement, making them a cost-effective choice in the long run.
Durability
Flat sheet membrane modules are known for their exceptional durability. They withstand various environmental conditions, resist chemical degradation, and are less prone to fouling than other membrane types. This robustness translates to fewer replacements and maintenance needs, ensuring uninterrupted operation.
Applications
These versatile modules can be used in various industries, from wastewater treatment to pharmaceuticals and food processing. Their design is particularly beneficial when space is limited, as they provide high filtration capacity in a compact form. This makes them suitable for urban water treatment plants and industrial applications where space efficiency is crucial.
Industry Applications of Flat Sheet Membrane Modules
Water Treatment
- Municipal Wastewater Treatment: Efficiently removes contaminants to meet regulatory standards.
- Industrial Wastewater Treatment: Suitable for various industries to treat and recycle wastewater.
Pharmaceuticals
- Purification Processes: Essential in producing high-purity water used in drug formulation.
- Effluent Treatment: Treats pharmaceutical effluents, ensuring environmental compliance.
Food and Beverage Processing
- Water Purification: Critical in ensuring water quality for beverage production.
- Process Separation: Used in the separation processes for dairy products, juices, and other beverages.
Additional Applications
- Aquaculture: Improves water quality in fish farming.
- Chemical Industry: Separates and purifies chemical solutions.
- Desalination: Effective in removing salts in seawater desalination processes.
Installation and Maintenance Guides for Flat Sheet Membrane Modules
Installation Guide
Step 1: Preparation
- Ensure all parts, tools, and equipment are available.
- Verify the installation site meets the required specifications.
Step 2: Assembling the Module
- Carefully assemble the module components as per the provided diagram.
- Secure all connections and ensure proper alignment.
Step 3: System Integration
- Connect the module to the existing water treatment system.
- Follow all safety protocols while handling and connecting.
Step 4: Initial Testing
- Run a test to check for leaks or operational issues.
- Adjust settings as needed for optimal performance.
Maintenance Guide
Regular Cleaning
- Schedule routine cleaning to prevent fouling and maintain efficiency.
Inspection
- Regularly inspect components for wear or damage.
- Replace parts as needed to avoid breakdowns.
Performance Monitoring
- Monitor system performance and water quality.
- Adjust operational parameters to maintain optimal filtration efficiency.
Professional Support
- Schedule annual inspections with a professional for complex maintenance tasks.
Related Flat Sheet Ultrafiltration Membrane For Sale
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